Improving Conveyor belting Performance With AC Drives

 

The use of AC drives on quarry conveyor beltings provides more reliable operation, reduces frequent maintenance needs, and helps save energy. The smooth process that AC drive conveyor belt motors provide reduces the electrical and mechanical systems’ strain. The leading conveyor belting distributor shows all the benefits of AC drive operations.

Conveyor belts are used extensively in several parts of the quarrying process, often demanding conditions with the risk that the conveyor belt stretches, suffer slippage, or break totally. Sustained wear can reduce reliability or failure of the conveyor belt system, which can be disastrous in an industry dedicated to maintaining uptime.

Conveyor belting Distributor said that AC drives help guard conveyor belts and other mechanical equipment by proposing smooth and accurate motor speed and torque control, prolonging conveyor life while lowering operational and maintenance prices. If a joint within the conveyor belt system needs repairing, the AC drive allows the user to move the conveyor belt into position very accurately.

Improve reliability and control

Conveyor belts with a very high starting torque can damage both the mechanical equipment and the power supply. In particular, on long conveyor beltings, the loads can be very high as there is more material on the belt, with higher starting torque. People use soft-starters to reduce the starting current, but they also decrease the torque. If the conveyor belt is full at start-up, it may not start if the torque is inadequate. The leading conveyor belting Distributor provides the complete setup for the best transportation.

The AC drive gives high starting torque combined with low starting current, removing current peaks and voltage fluctuations on the network. Moreover, the power factor is close to the union at all times. With a more stable voltage network, all electrical equipment on-site runs more reliably, increasing productivity and reducing maintenance requirements. Smooth starting with excellent torque also minimizes conveyor belt stretching and slippage. On the stretched belts, the AC drive reduces the risk of slippage.

Moreover, protect the conveyor belts, AC drives offer efficient operation of the equipment by providing smooth and accurate control of belt motor speed, allowing adjustment of the rate to suit the process’s needs. The conveyor belting Distributor connects the drive to the plant’s automation system, monitoring the load and speed and using these factors for volume calculations.

Provided that the conveyor motor and the mechanical equipment are appropriate for a higher speed, increase the conveyor speed freely. In applications where the motor speed needs to be reduced below the motor’s nominal speed, conveyor belt motor cooling can be an issue if the conveyor belting uses self-cooled motors.

For applications of conveyor belting Distributor, offers a wide range of options. For fixed or constant belting speed applications, AC motors & gear motors are well suited. For applications where speed control, higher speeds, or maximum torque in a small area may be necessary, users use the AC & brushless DC motor speed control systems.